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Project Spotlight Smart Slotting

You may have heard us mention our new Smart Slotting tool recently. In this project, the customer came to us looking for an answer to their low storage utilization percentage of 20% across the entire facility. With Smart Slotting, we were able to provide a practical answer to this problem, while also increasing productivity and efficiency.

By collecting some preliminary data, our experienced team uses Smart Slotting to provide a layout that best suits your needs. This new layout provides you lower operating cost, while also increasing the daily throughput of your facility.

In this example, the customer saw over a 12% decrease in their daily labor costs. They were able to find a location for all of their SKUs, and raise their storage utilization numbers over 70%. In addition, they were able to cut their storage mediums in half after the Smart Slotting evaluation. The new location types and sizes designed for stored items is much more efficient and simple.

This project had a significant impact on the customer’s operation by improving space utilization, reducing labor costs, and increasing throughput to lower operating costs. The new storage configuration also set the customer up with space for product growth for a minimum of five years.

Interested in learning more about the methodology and analysis behind this project? View the full case study here and contact us today to see how we can assist with your operational needs.

Pallet Rack Pushback Dense Solutions

Want to learn more about the pallet racks that we store in our 330,000 square foot warehouse in Westfield, IN? Keep reading to learn about our products and what our team can do for you!

There are four main components of pallet racks. Those components are uprights, beams, pallet supports or wire decking, and row spacers. These are always kept in stock at Storage Solutions. Moreover, they can be used with different pallet rack designs.

There are also four different types of pallet rack construction/connection types. The most common type is roll-formed pallet rack, which is typically manufactured in “teardrop” style and has a rivet connection where the beams connect to the upright. Another type is structural pallet rack, which is made of thicker steel c-channels and the beams are always bolted to the upright.

Rack Types and Designs

Here at Storage Solutions, we stock different pallet rack types and designs. These different pallet racks can serve many purposes throughout your warehouse.

Some of the rack types include selective pallet rack. This is the most common pallet rack used, it has low density but high selectivity(accessibility to each item). In addition, we also stock the double-deep pallet rack, which is constructed back-to-back to allow for higher storage density, utilizing fewer forklift aisles. Another design is push-back pallet rack, which uses gravity flow and inclined rails to make the placement and retrieval of pallets easy.

Drive-in/drive-thru pallet rack has a high density and low selectivity which allows for fewer forklift aisles. Forklifts can drive directly into the rack to drop off and pick up pallets. In addition, we also stock pallet flow rack. This design, which is driven by gravity, is equipped with wheels on sloped rails. This unique design allows the pallets to flow forward from the entry side of the rack to the opposite side of the rack for picking. The cantilever rack utilizes cantilevered arms to store long and narrow items.

In addition, if you want to see some images of our pallet rack types, you can view our visual glossary.

If you are interested in learning more about our pallet racks give us a call at 866.474.2001 or contact us here.

Smart Slotting

Here at Storage Solutions, we recognize that the demands of your customers are constantly changing. With that, we are always looking for new and innovative ways to help you make sure your operation is running at optimal efficiency. That is why we are excited to announce the addition of our newest service offering, Smart Slotting. Smart Slotting is a warehouse slotting optimization tool powered by Slot 3D.

Smart Slotting Capabilities

Our slotting solution is fully integrated with AutoCAD®, the world’s leading design software program. With Smart Slotting we will help take the guesswork out of your facility layout. The software uses several factors when determining the best solution possible for your operation. These factors include things such as space costs, replenishment costs and equipment costs. By simply pulling together and inputting the necessary details, Smart Slotting can then run the numbers, analyze the data and help us define the lowest cost operation plan for your facility.

Concerned about seasonal spikes or future growth? Not a problem! Smart Slotting allows us to factor this in and more to make sure you design a facility to fit all your ongoing needs.

Learn more about the benefits of Smart Slotting here, or contact one of our slotting experts today at 866.474.2001.