How to Integrate Automation Using the Crawl-Walk-Run Methodology

Crawl-Walk-Run Methodology

The crawl-walk-run approach is a popular methodology for breaking down complex tasks and projects, such as integrating a new automation solution, into smaller, more manageable parts. This approach is especially useful for projects that require a significant amount of time, resources, and planning to complete. By dividing the project into smaller, more achievable stages, teams can build up their skills and knowledge, gain confidence, and adjust as they progress towards the final goal.

Warehouse automation is one area where the crawl-walk-run approach can be particularly useful. With the rise of e-commerce and the increasing demand for faster, more efficient order fulfillment, warehouse automation has become a key priority for many businesses. However, finding the best automation solution and implementing full-scale automation in a warehouse can be a daunting task, with a multitude of possibilities and potential obstacles to overcome. Storage Solutions believes that the crawl-walk-run approach can help businesses to break down the automation integration process into smaller, more manageable stages.

Crawl Stage

In the crawl stage, the focus is on building a foundation and finding the available options, ranging from manual options to semi-automated solutions to very advanced automation solutions. This may involve implementing basic automation technologies such as conveyor systems or automated tapers. There is also the option to introduce some technologies in a “beta” format to help see how it functions operationally within the facility. These technologies can help increase warehouse productivity and efficiency while reducing the risk of human error and injury. In this stage, the focus is on developing a solid understanding of the existing warehouse operations, identifying areas where automation can have the most significant operational impact, and offering multiple automation roadmaps that include associated costs and estimated ROI.

Walk Stage

In the walk stage, the focus is on expanding the automation system to cover more aspects of the warehouse operations. This may involve implementing more advanced automation technologies, such as robotics or automated picking and packing systems. It may also involve integrating different automation technologies and systems to create a more cohesive, streamlined system. In this stage, the focus is on building upon the foundation created in the crawl stage and creating a more comprehensive automation solution.

Run Stage

In the run stage, the focus is on optimizing and fine-tuning the automation system by building upon what has been achieved in the previous two stages. This may involve implementing machine learning and artificial intelligence technologies to optimize warehouse operations, such as predicting demand and optimizing inventory levels. In this stage, the focus is on achieving the full potential of the automation system and ensuring that it is delivering maximum value to the business.

In conclusion, the crawl-walk-run approach is a structured approach to presenting and implementing complex automation projects that can help businesses to break down the automation process into smaller, more manageable stages.  This approach also allows you to see potential automation roadmaps that support the future adoption of additional automation technologies into your operation. By starting with basic automation technologies and gradually building up to more advanced systems, businesses can gain confidence and expertise in warehouse automation while also realizing the benefits of increased productivity, efficiency, and cost savings.

If you want to learn more about how our automation engineering team can help you implement new technologies in your operations, click here!