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Warehouse Storage
The backbone of the warehouse is
pallet racking.
shelving.
cantilever.
Pallet Racking
Simple and effective, nearly every warehouse relies on a form of pallet racking for storage.
Specialty Racking
Cantilever, tube rack, drive-in/thru, and mobile racking are just a few examples of the specialized racking systems available.
Gravity Racking
Industrial racking systems that rely on gravity to automatically pull forward the next item in a FIFO configuration.
Shelving
Common for cartons, totes, and storage bins. You can find static shelves, modular drawers, and gravity-based systems in most material handling facilities.
Additional Solutions
Facilities may also utilize mezzanines, cages or wire partitions, and vertical reciprocating conveyor lifts to further expand their space.
The Backbone of the Warehouse
Pallet Racking
Pallet racking is a popular storage solution in the warehouse and distribution industry due to its versatility, efficiency, and durability. It is a preferred choice for businesses of all sizes.
Selective Pallet Racks are a common type of pallet racking system, allowing easy access to every pallet. This system is ideal for warehouses that require high selectivity and quick inventory turnover.
Structural Racking is designed for heavy-duty applications. Made of sturdy, welded steel components, it provides superior strength and durability. Structural racks are perfect for storing heavy or bulky items that require maximum support and stability.
When choosing pallet rack frames, you can opt for roll-formed, structural, or bolted. Each type has its advantages and suits different storage requirements. Pallet rack beams, which are horizontal members supporting the weight of pallets, come in various types, such as step beams, box beams, or structural beams. The choice of beams depends on the weight and size of the pallets being stored.
Additionally, various accessories are available to enhance the functionality and safety of your pallet racking systems. Common accessories include wire decking, pallet supports, row spacers, and safety bars.
Unique and Tailored to Your Needs
Specialty Racking
Designed to meet specific storage needs, these racks offer unique features and benefits that can significantly improve operational efficiency.
Cantilever Racking is ideal for storing long, bulky items such as lumber, pipes, and furniture. Its open design allows for easy access and retrieval, making it a popular choice for warehouses dealing with oversized products.
Tube Racks are specifically designed for storing items such as carpets, textiles, and rolled goods. With adjustable arms and dividers, you can easily organize and access your inventory without hassle.
Drive-in Racks and Drive-thru Racks are the perfect solutions for dense storage. These systems maximize storage space by eliminating aisles and utilizing vertical space. They are commonly used for storing products with a high turnover rate or those that do not require selective picking.
Mobile Racking offers a flexible storage solution. With movable bases, this type of racking allows you to create aisles only when needed, thereby maximizing your available space. It is particularly useful in environments where space is limited or needs to change frequently.
The Isaac Newton Solution
Gravity Racking
A highly efficient storage solution that maximizes warehouse space utilization and improves picking efficiency. It operates on the principle of using gravity to automatically move and organize inventory items, reducing the need for manual labor and increasing productivity.
Pushback Racks are a popular type of gravity storage. These racks store multiple pallets of the same SKU, allowing for dense storage and high selectivity. The system uses inclined rails and a series of carts that are pushed back as new pallets are loaded, enabling easy access to the front pallet while keeping the rest in sequence.
Pallet Flow Racking is another gravity-based storage option. It uses inclined roller tracks to create a dynamic flow system, ensuring FIFO (First-In, First-Out) inventory rotation. Pallets are loaded from one end and gradually flow to the other end, allowing for easy access and efficient stock rotation.
Carton Flow is an ideal choice for smaller items or cartons. This system employs gravity-fed roller tracks, enabling cartons to flow smoothly from the loading end to the picking end. Carton flow racks improve order-picking speed and accuracy, making them ideal for e-commerce and distribution centers.
A Smaller Storage Option
Shelving
Shelving is crucial in optimizing storage space and improving overall efficiency in warehouses and distribution centers.
Modular Drawers: This popular shelving option provides an organized and secure storage solution for small parts and components. Its modular design allows it to be easily customized to fit specific storage requirements. Whether you need to store hardware, tools, or other small items, our modular drawers offer a practical and efficient solution.
Another application of shelving in warehouse environments is in pick modules. Pick modules are areas where order picking and fulfillment take place. Shelving systems are used to organize and store products, making it easier for workers to locate and retrieve items quickly. Shelving solutions are designed to maximize space utilization and improve order-picking productivity, ensuring that your operations run smoothly.
Further Improve Your Facility
Additional Solutions
When optimizing your operations, consider the various solutions that can enhance the functionality and safety of your warehouse.
Pallet Rack Protection Equipment: Investing in pallet rack protection equipment such as column protectors, rack guards, and end-of-aisle protectors can help prevent accidental damage and extend the lifespan of your pallet racking system. These devices provide a layer of protection against forklift collisions and other hazards.
Mezzanines: Many facilities incorporate mezzanines into their warehouse layouts to maximize vertical space. By utilizing unused overhead space, mezzanines create additional storage or work areas.
Cages and Wire Partitions: The use of cages and wire partitions can secure valuable inventory, separate different product categories, or create restricted access areas. These solutions provide enhanced security and organization, allowing for better inventory management and reducing the risk of theft or damage.
Vertical Reciprocating Conveyor Lifts or Elevators: In some cases, mezzanines are equipped with vertical reciprocating conveyor lifts or elevators to facilitate the movement of goods between different levels. These lifts improve efficiency and productivity by eliminating the need for manual lifting and carrying of heavy items up and down the mezzanine.
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Facility Layout & Design
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