We know that when it comes to managing your warehouse or facility, it can be hard to keep up with the ever-changing world of technology. There is always something new and cutting edge available. It can be hard to determine what system is right for your specific needs. Our experts at Storage Solutions can talk you through all the technology solutions and decide what would be the best fit to meet your goals. Whether it’s voice directed picking, a pick to light system or more, we have the technology solutions to keep you profitable and competitive in today’s market.
Warehouse Control Systems (WCS) is a software tool that can manage and monitor the functions of material handling equipment. A WCS system operates in real-time to synchronize multiple automation systems, employee functions, and the flow of material to help businesses make the best decision possible for their operation. WCS will take all data into account to determine the most efficient manner of product flow.
A WCS system is typically best used in a single facility. The WCS system acts as the “traffic cop” in a facility, taking in real-time data to develop customized flows to fit the operation’s specific needs. Similarly, facilities with automated material handling hardware often find it beneficial to integrate their WCS with a Warehouse Management System (WMS). This integration gives a commanding and comprehensive view of a facility.
A Warehouse Execution System (WES) is a warehouse software solution that directs all of the processes that occur in a distribution center. The WES works in real-time to organize, synchronize, and sequence warehouse resources. The system helps keep all the moving parts in your facility streamlined, from employees to material handling equipment. This solution enables you to keep your distribution operation in a continuous flow, and if something arises and a condition changes in part of the process, the system will prioritize work in a way to expedite fulfillment.
A WES system gives you the functionality to receive and track products, making it easier than ever to pair specific products with customer orders. The system breaks the orders into logical units of work. Also, it can collaborate with your WCS software to send direct automated material handling equipment or warehouse staff to execute the process.
Put-to-Light systems are an automated sortation method to break down bigger product quantities into smaller individual orders. Known as the “scan and sort method” this order fulfillment method makes it so items that are normally batch packed beforehand is transported to the put station. The operator will scan a bar code on individual items and the lights will illuminate with any customer order including that product. This technology solution will help increase productivity as it cuts out the element of searching for the put location.
Put-to-Light offers the same hardware devices and software as pick to light, meaning you can utilize both systems on one platform. This will be beneficial when it comes to training new employees to utilize this technology solution. This system’s main goal is to give you the ability to pack and ship more orders in less time while reducing errors.
Pick-to-Light systems are mounted technology on pallet rack, shelving, etc. to help pickers find the right items to fulfill an order. What makes this type of system so valuable is its simplicity. Like in a Put-to-Light system, the operator will scan the order code and the locations with the items needed for the order will illuminate until the order is fulfilled.
Pick-to-Light is normally applied in Zone Picking, a picking process where each picker works in a designated area to reduce foot traffic and travel time. Once the picker finishes their picks in their respective zone, the order is then passed on to the next picker in the queue where they will do the same. This assembly line-like method keeps your distribution center moving and able to get more orders out in a shorter amount of time.
Voice Directed Picking is a software that sends instructions on picking to a warehouse employee via a wireless headset. Pickers provide answers to structured questions and communicate with the system in order to complete the picking process. With voice picking systems, orders are picked based on verbal commands, lowering costs in refunds and the retrieval of returned goods.
These systems are easy to learn and use. Being so user-friendly, it helps cut down on training costs since the picker can learn the system and start working quickly. These benefits and more make this technology a great resource when it comes to distribution centers utilizing temporary employment.
Vision Picking systems use augmented reality technology to direct a picker to the exact location of a product using wearable technology. The system both guides the employee on an optimal route and provides many of the same benefits as pick-to-light or voice-directed picking. They can be adopted in nearly any warehouse setting without structural modifications and offers 100% error-free picking with minimal training time required.
Radio Frequency (RF) Scanning allows pickers to indicate which products are being associated with a particular order and can support a variety of picking methods. This handheld device communicates with your facility’s warehouse execution system or warehouse management system to ensure the operator is in the proper pick location, then provides SKU information to the picker to inform them on which product to select along with the quantity. Once the order is selected, the next order is sent to the picker remotely. This technology also can assist with cycle counts and put-away/replenishment processes.
It’s no secret that labor challenges are affecting many companies. With the latest advancements in technology, labor issues don’t have to slow down your operation. In fact, the right combination of systems can set you up to run more efficiently, while also being less reliant on manual labor.
With Storage Solutions as a partner, we will help you determine the best fit for you operation. Whether you are looking to make the picking process more accurate or increase overall productivity, we have the knowledge and experience to help you get it done.