As the supply chain industry continues to evolve, workers are challenged with finding new and innovative methods to implement technology to reduce disruptions and increase operational efficiency in each facility. Warehouse managers in need of a dynamic yet straightforward solution should evaluate implementing semi-automated pallet carts with deep lane storage systems.
Semi-automated storage solutions – sometimes referred to as pallet runners, pallet shuttles, or pallet moles – allow for efficient organization of a warehouse because they can store, load, and retrieve full pallets. They are fast, easy-to-use, and adaptable enough for more inventory systems (First-In, First Out; Last-In, First-Out, etc.).
Essentially, the system centers around a cart that travels along pre-determined lanes within deep storage structures within a warehouse. While there may be some level of fully automated programming available, the carts typically are controlled via remote. An operator can control up to four carts simultaneously.
How Do Semi-Automated Deep Lane Storage Systems Work?
The functionality of a semi-automated deep lane storage system is relatively easy to understand. Once a pallet is placed onto the load position in the pallet rack by a forklift, the cart transfers it based on the direction of an operator with a remote control. From there, there are three main functions of a pallet runner:
- Loading/Storing: After the pallet is loaded onto the rack, a cart will position the pallet for storage in the first available storage position in that lane. Semi-automated deep lane storage systems allow for very dense storage, with systems typically being 12-40 pallets deep per lane.
- Unloading: Like the loading function, an operator can use a pallet runner as an unloading mechanism. The cart travels the lane until the first available pallet is located. Once located, the cart picks up the pallet and moves it to the unload end position in the rack where a forklift driver picks it up & loads it for shipment.
- Continuous Loading/Unloading: This is like the manual loading/unloading function; however, the runner can be programmed to return to retrieve the next available pallet automatically.
What Are Other Benefits of Semi-Automated Storage Systems?
Semi-automated deep lane storage systems help maximize space in a warehouse while creating optimal storage density by using technology to load, store, and unload full pallets. This system comes as a benefit to your forklifts by moving wear-and-tear from those more expensive-to-replace capital expenses and onto this more versatile option. They also help reduce damage to both product and racking structure by keeping products within a lane and minimally exposed to hazards within the warehouse.
You can further outfit these semi-automated carts with additional features that may suit your operational needs, including integration in cold environments (from 30 degrees to -22 degrees Fahrenheit), wi-fi enablement, remote control charging capabilities, and more.
Want to Learn More?
If you have an interest in implementing dynamic solutions like semi-automated deep lane storage, we should talk. Storage Solutions experts are ready to share their knowledge, experience, and guidance in the installation and maintenance of these semi-automated storage solutions. We are one of the few United States-based integrators who can offer support and service 24-hours a day, seven days a week.
Contact us today to start developing your semi-automated deep lane storage project!