Dense Storage Solution

Warehouse managers are frequently challenged to find efficiencies in their processes, their workflows, and, most often, their storage capabilities. With dense storage solutions, warehouses managers get a solution for their problems in storage capacity by storing more product in less space.

However, finding the right storage solution may not always be as simple as asking, “Which mix of storage mediums gives me the best capacity?”.

There are several other factors to consider, including inventory style, pick process, product dimensions, and much more.

Whether warehouse managers are looking to assess and redesign their layout, or they are designing a new facility layout altogether, dense storage solutions are certainly a viable option for increasing capacity. While the three most popular options – drive-in, pushback, and pallet flow – are relatively simple to understand, which is the best for your operation? The answer may be easier to solve than you may think.

Pushback Racking

Pushback rack is a storage system that incorporates a sliding device to feed several pallets into the same pick location by “pushing back” the previous pallet. The pallets then gravity feed back to the pick location in the rack as they are removed. This type of dense storage lends itself well to a Last-In, First Out (LIFO) inventory style because, quite literally, the last pallet placed in the pushback rack is the first pallet available for picking. Typically, pushback racks are capable of storing up to six pallets at each pick location.

Drive-In and Drive-Thru Racking

Drive-in racking and drive-through racking are both similar in that they are designed for forklift operators to enter the racking system for picking purposes. However, the difference is that drive-thru racking allows the operator to pass through the rack. Drive-in/drive-thru racking is a popular storage medium because it is typically less expensive than other dense storage options. However, these styles of racking also typically accommodate less storage capacity due to ‘honeycombing’ or storage utilization challenges.

Pallet Flow

Another high-density storage system that works with storing multiple pallets in a rack is pallet flow. Pallets are loaded into the back of the rack and picked at the front. Sometimes referred to as gravity flow or dynamic flow, this system uses a slight decline plane to store pallets, allowing them to “gravity flow” toward the picking position as pallets are removed.

Which Dense Storage Solution is Best for You?

Ultimately, there are many factors to consider when determining the best mix of storage solutions for your operations. Our experts are here to guide you and walk you through the process to determine what is the optimal use of storage mediums for your facility. We have years of experience with hundreds of projects involving dense storage solutions and the expertise to match you with the equipment you need to meet today’s demands, while also factoring in growth potential.

Contact us today to get started at 800.474.2001 and let us talk about your current needs and how we can help you plan for integrating dense storage solutions.