• 0Shopping Cart
  • Solutions
    • Conveyor
    • Sortation
    • AS/RS
    • Goods-to-Person
    • Vertical Lift Modules
    • Pallet Handling
    • Robotics
    • Automated Guided Vehicles
    • Software
    • Racking & Storage
    • Picking
    • Safety Equipment
  • Services
    • Consultations
    • Design & Layout
    • Turnkey Solutions
    • Lifecycle Services
  • Resources
    • Blog
    • Case Studies
    • Downloads
    • Videos
    • FAQs
  • About Us
    • Our Company
    • Our Team
    • Locations
    • News
    • Careers
  • Contact
  • Search
  • Menu Menu
  • Home
  • Solutions
  • Services
  • Resources
  • About Us
  • Careers
  • Contact Us

Pallet Shuttle

A semi-automated pallet handling solution.
An improved Pallet Density solution

What Is A Pallet Shuttle?

A pallet shuttle system is an advanced solution for enhancing warehouse storage efficiency. It automates the movement of pallets within racking systems, streamlining the storage and retrieval process. Industries such as manufacturing, retail, e-commerce, and logistics often benefit from these systems due to their high-volume storage needs and the demand for quick and accurate order fulfillment.

The key components of a pallet shuttle system include a specialized shuttle vehicle, a racking system, and a control system. The shuttle vehicle operates within the racking pallet system, transporting pallets to designated locations, while the control system manages shuttle movements for optimal coordination.

pallet shuttle, pallet runner, pallet asrs

Benefits Of Pallet Shuttle Systems

Companies in industries like manufacturing, retail, and logistics have successfully integrated pallet shuttles into their warehouse systems.

Compared to traditional storage solutions, pallet shuttles offer several advantages. Unlike conventional racking systems, pallet shuttles eliminate the need for forklifts to enter storage lanes.

Reduce Forklift Travel

Most of our partner solutions can reduce forklift travel up to 30% with proper facility design.

4400 lbs Pallet Capacity

More than enough to store any size of pallet in your facility.

24/7 Operation Capability

Shuttles are designed with a quick-change feature for its 48v lithium-ion battery.​

Cold Storage Compatible

Our partner solutions can typically run in a cold storage warehouse with temperatures as low as -30°C (-22°F)

LIFO & FIFO Compatible

A well-designed facility can implement pallet shuttles that support both first-in-first-out, as well as last-in-first-out picking workflows.

An improved Pallet Density solution

Applications For Pallet Shuttles

Pallet shuttle systems have emerged as indispensable assets across diverse industries, offering efficiency and adaptability in warehouse operations. Sectors like food and beverage, pharmaceuticals, and retail logistics significantly benefit from these systems.

Pharmaceutical companies, with their stringent storage requirements, utilize pallet shuttles to ensure safe and quick access to medications. Retail logistics also capitalize on pallet shuttles for managing seasonal stock and expediting replenishment processes.

By assessing unique warehouse needs, companies can implement pallet shuttle systems that align optimally with operational goals, leading to heightened productivity and cost savings.

pallet shuttle, pallet runner, pallet asrs
Pallet Shuttle Remote
Remote Controlled and Semi-Automated

How Do Pallet Shuttle Systems Work?

The design and structure of pallet shuttles are engineered for efficient performance. They use remote-controlled shuttle robots to transport pallets within the system, significantly reducing operational costs and enhancing warehouse safety. Rails provide guidance and support, ensuring precise movement and positioning.

Shuttle robots are equipped with sensors and control systems for accurate pallet location and pick-up. They communicate with the warehouse management system (WMS) to receive instructions and track inventory. The design of the layout can support both LIFO and FIFO picking.

Maintenance and lifecycle services are essential for the longevity and optimal performance of pallet shuttles. Partnering with a reliable pallet shuttle provider offers comprehensive lifecycle services ensures your investment is protected and operations run smoothly.

Learn more about Lifecycle Services, here.

Pallet Shuttle Case Study

Learn More

Frequently Asked Questions

What should I consider when selecting a Pallet Shuttle system?

When selecting a shuttle AS/RS, several key factors should be considered to ensure optimal warehouse performance and efficiency. First, assess the availability of space and the layout of your warehouse. An effective shuttle AS/RS maximizes vertical space; however, it is crucial to evaluate your facility’s dimensions and infrastructure to design a system that integrates seamlessly into operations.

Scalability and potential for future growth are also paramount. As your business evolves, storage needs may shift. Opt for a shuttle AS/RS that adapts to increased inventory or expanded product lines, saving costly overhauls. Choose a system that allows for modular expansion, offering flexibility for future growth without major disruptions.

Cost considerations and ROI analysis are essential. While the initial investment in shuttle AS/RS might appear substantial, analyzing long-term benefits such as improved retrieval times, reduced labor costs, and enhanced inventory accuracy is vital. Conducting an ROI analysis will ascertain the system’s financial viability and its potential to enhance productivity and profitability over time. Our consultation team can guide you through these steps and evaluate if Shuttle AS/RS is the best solution for you – click here to set one up today.

What are some applications for Pallet Shuttles?

Shuttle AS/RS has revolutionized inventory management and operations across a myriad of industries. In warehousing and distribution centers, it automates retrieval and storage, facilitating high-density storage solutions and expediting product access. This innovation reduces order fulfillment times while increasing productivity.

In manufacturing and assembly lines, shuttle AS/RS plays a critical role in just-in-time inventory management. It automates component delivery to assembly stations, minimizing downtime and ensuring seamless production flows. The precision and speed of shuttle AS/RS lead to efficient manufacturing processes, reducing waste and enhancing product quality.

Retail and e-commerce fulfillment have also benefited immensely from shuttle AS/RS technology. With the increasing demand for rapid shipping and accurate orders, these systems enable efficient SKU management. By automating storage and retrieval, businesses can swiftly locate and pack items, thereby enhancing customer satisfaction and delivery times. The diverse applications of shuttle AS/RS across industries highlight its versatility in addressing contemporary logistical challenges.

What do I need to implement a Pallet Shuttle system?

A typical shuttle AS/RS setup includes essential components: shuttles navigating through racks, storage racks accommodating products, and a control system managing shuttle movements while coordinating with warehouse software. Additional elements like lift systems and safety mechanisms guarantee secure operations. Together, these components form a cohesive system optimizing space and enhancing operational efficiency, making pallet shuttles an indispensable asset for modern warehouses, which are available in a dedicated aisle (1-direction) or roaming (2D or 3D) configuration.

Pallet Runner
IMG_0077-HDR-2-2
Pallet Runner
Pallet Shuttle
IMG_0114-HDR
IMG_0149
Pallet Shuttle
IMG_0210-HDR

Get Started

With over 10,000+ operations improved worldwide, let our experienced team help you find a tailored solution.

Also of Interest
  • How Automation Solutions Support Dense Storage Needs
  • Semi-Automated Solutions Add Capacity
  • What Are Pallet Shuttles?
pallet shuttle,pallet runner Page Based Footer (2024)
pallet shuttle,pallet runner Page Based Footer (2024)
Site Map          Privacy Policy          ©2025 Storage Solutions
Scroll to top