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Pallet Shuttles

A semi-automated pallet handling solution.
An improved Pallet Density solution

What Are Pallet Shuttles?

A pallet shuttle system is an advanced solution for enhancing warehouse storage efficiency. It automates the movement of pallets within racking systems, streamlining the storage and retrieval process. Industries such as manufacturing, retail, e-commerce, and logistics often benefit from these systems due to their high-volume storage needs and the demand for quick and accurate order fulfillment.

The key components of a pallet shuttle system include a specialized shuttle vehicle, a racking system, and a control system. The shuttle vehicle operates within the racking pallet system, transporting pallets to designated locations, while the control system manages shuttle movements for optimal coordination.

pallet shuttle, pallet runner, pallet asrs

Benefits & Applications

Companies in industries like manufacturing, retail, and logistics have successfully integrated pallet shuttles into their warehouse systems.

Compared to traditional storage solutions, pallet shuttles offer several advantages. Unlike conventional racking systems, pallet shuttles eliminate the need for forklifts to enter storage lanes.

Reduce Forklift Travel

Most of our partner solutions can reduce forklift travel up to 30% with proper facility design.

4400 lbs Pallet Capacity

More than enough to store any size of pallet in your facility.

24/7 Operation Capability

Shuttles are designed with a quick-change feature for its 48v lithium-ion battery.​

Cold Storage Compatible

Our partner solutions can typically run in a cold storage warehouse with temperatures as low as -30°C (-22°F)

LIFO & FIFO Compatible

A well-designed facility can implement pallet shuttles that support both first-in-first-out, as well as last-in-first-out picking workflows.

Pallet Runner
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Pallet Runner
Pallet Shuttle
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Pallet Shuttle
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pallet shuttle, pallet runner, pallet asrs
Remote Controlled and Semi-Automated

How Do Pallet Shuttle Systems Work?

The design and structure of pallet shuttles are engineered for efficient performance. They use remote-controlled shuttle robots to transport pallets within the system, significantly reducing operational costs and enhancing warehouse safety. Rails provide guidance and support, ensuring precise movement and positioning.

Shuttle robots are equipped with sensors and control systems for accurate pallet location and pick-up. They communicate with the warehouse management system (WMS) to receive instructions and track inventory. The design of the layout can support both LIFO and FIFO picking.

Maintenance and lifecycle services are essential for the longevity and optimal performance of pallet shuttles. Partnering with a reliable pallet shuttle provider offers comprehensive lifecycle services ensures your investment is protected and operations run smoothly.

Learn more about Lifecycle Services, here.

Pallet Shuttle Case Study

Learn More

Get Started

With over 10,000+ operations improved worldwide, let our experienced team help you find a tailored solution.

Also of Interest
  • How Automation Solutions Support Dense Storage Needs
  • Semi-Automated Solutions Add Capacity
  • What Are Pallet Shuttles?
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