Project Spotlight: Pallet Rack Installation

A valued client approached us with the need to outfit their new parts distribution center in the Midwest. Over the course of six weeks, our team worked Monday-Saturday with 12-hour days to make sure this project fit our client’s timeline. We used a custom design to optimize their storage utilization to account for a variety of uniquely shaped materials.

Our team also used a mix of both new and used pallet rack to keep costs down while maintaining a quick turnaround. This project required four different bay profiles featuring mostly selective rack, though carton flow was required for one small portion of the inventory.

Check out more photos below. If you have any pallet rack installation needs, give us a call today!

Scope of Work included:

10 Profile A Bays (42’’ Deep x 96’’ Wide x 25’ Tall)

• Each bay to have 4 elevated beam levels
• First 3 beam levels to have 2 wire decks
• Top beam level to have 4 pallet supports

19 Profile B Bays (42’’ Deep x 96’’ Wide x 25’ Tall)

• Each bay to have 9 elevated beam levels
• First 5 beam levels to have 7 span track
• Levels 6-8 to have 2 wire deck
• Top-level to have 4 pallet supports

722 Profile C Bays (42’’ Deep x Wide x 25’ Tall)

• Each bay to have 5 elevated beam levels
• First 4 beam levels to have 2 wire deck
• Top beam level to have 4 pallet supports

39 Profile Tunnel Bays (42’’ Deep x 144’’ Wide x 25’ Tall)

• Each bay to have 2 elevated beam levels
• Each beam level to have 3 wire deck

All racking had End-of-Aisle Guard Protection installed as well

Equipment Installed included:

• 830 Uprights
• 7,000 Beams
• 6,200 Wire Decks
• 3,000 Pallet Supports
• 650 Spantrack Lanes
• 1700 Anchors
• 150 End-of-Aisle Guards
• 1200 Row Spacers