Conveyor and sortation systems are the backbone of efficient warehouse operations, designed to move products quickly, safely, and accurately through each stage of fulfillment. By automating the flow of goods, these systems reduce manual handling, minimize errors, and improve throughput, allowing warehouses to keep pace with growing demand and tighter delivery timelines.
Investing in conveyor and sortation technology not only maximizes space utilization and labor productivity, but also creates a scalable foundation for future growth. With faster order processing, improved accuracy, and lower operational costs, these systems provide a clear return on investment while enhancing overall supply chain performance.
The versatility of conveyor systems allows them to be utilized across a range of industries, including automotive, food and beverage, pharmaceuticals, e-commerce, and retail. These industries benefit from conveyors’ ability to transport goods efficiently, enhancing productivity and reducing labor costs.
Conveyor & sortation systems offer numerous advantages, such as providing a continuous flow of materials, eliminating the need for manual handling, and ensuring a smooth and consistent workflow. This automation reduces errors and boosts operational efficiency.
By automating the movement of goods, conveyors reduce the time spent on repetitive tasks, resulting in faster processing times and increased throughput.
Automating the transportation process reduces human errors and eliminates the physical strain associated with manual labor.
Minimize the risks associated with manual handling of heavy items, providing a safer working environment and reducing the likelihood of injuries.
Efficiently utilize vertical and horizontal space, maximizing storage capacity and reducing clutter.
Streamlined operations lead to faster and more accurate order fulfillment, enhancing customer satisfaction.
Optimizing warehouse operations requires the right conveyor system. For cases, bins, and totes, there are a few conveying options.
Belt Conveyors: Ideal for moving products smoothly, belt conveyors consist of a rotating belt on pulleys. They are suitable for various sizes and weights and are commonly used in manufacturing, distribution, and logistics.
Roller Conveyors: Utilizing a series of rollers, these conveyors handle heavy loads and are used for accumulation, sorting, or transfer applications. They are customizable for specific warehouse layouts.
Overhead Conveyors: Suspended from the ceiling, these conveyors save floor space and efficiently transport products between workstations or areas. They are often used in manufacturing.
Gravity Conveyors: Economical for transporting lightweight to medium-weight products, gravity conveyors use gravity for movement along an incline or decline. They are common in picking, packing, and assembly lines.
Portable Conveyors: Offering flexibility and mobility, portable conveyors are lightweight and easily reconfigurable, ideal for temporary or changing work environments, used in industries such as construction, agriculture, and event management.
Our team of experts can help you assess your requirements and recommend the most suitable conveyor system to enhance your warehouse operations while utilizing all available space.
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Pallet conveyors utilize motorized chains or belts to move pallets along predetermined paths, either horizontally, vertically, or both, depending on the warehouse layout.
Accumulation Pallet Conveyors: These are designed to temporarily store pallets in a queue, ensuring continuous flow and preventing production bottlenecks.
Gravity Pallet Conveyors: These conveyors move pallets along a decline using the force of gravity. They are ideal for applications with available slopes and eliminate the need for external power.
Pallet Transfers & Turntables: These accessories facilitate smooth transitions between conveyor lines or change pallet flow direction, ensuring seamless movement throughout the warehouse.
We offer a diverse range of pallet conveyors from industry-leading manufacturers to meet various needs, with our expert guidance to design and implement a system tailored to your requirements for optimal efficiency.
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Conveyor sortation is essential for efficient product movement and sorting in warehouses. Here are some types of this sortation system:
Merge Conveyors: Combine multiple product lines into a single stream, optimizing space utilization and sorting efficiency.
Sawtooth Merge Conveyors: Use angled diverts for smooth and controlled merging of products from multiple lines.
Activated Roller Belt Conveyors: Feature modular plastic belts with embedded rollers for positive drive and dynamic diverting, ideal for high-speed applications.
Shoe Sorters: These devices utilize shoes or slats to divert products onto takeaway lanes. They are known for their reliability and flexibility.
Cross Belt Sorters: Employ perpendicular belts to divert products to the appropriate chute or lane.
Narrow Belt Sorters: Similar to cross belt sorters but with narrower belts, suitable for small or lightweight items.
Pivot Wheel Sorters: Use pivoting wheels for efficient product diversion onto takeaway lanes, allowing gentle handling.
Paddle & Pusher Sorters: Use paddles or pushers to push products off the main conveyor onto the desired lane, which is suitable for various product sizes and shapes.
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With over 10,000+ operations improved worldwide, let our experienced team help you find a tailored solution.